Author: John Dolenc When looking at justifying a control system modernization through a Return on Investment methodology, improvement opportunities obtained through automation improvements need to be found in the process unit. In this blog post, let's look at how...
control system modernization
Start with Improvement Opportunities in Modernization Projects
Author: John Dolenc It is nice to hear from our customers and read in the literature that it has become important to not just replace obsolete control system equipment, but to also provide operational improvement. For the longest time, I have been puzzled by the idea...
When to Implement Improvements on Control System Modernization Projects
Author: John Dolenc Many times modernization project justification is made up of several smaller optimization projects that are added together to reach enough financial benefit to justify the project. One of the interesting discussions we have internally amongst the...
Applying Technology to Modernize Control Systems
Those of us in the "baby boomer" generation know how fast time goes by. Children grow up quickly and the control systems running our process manufacturing and production facilities age. There's not much we can do about kids growing up quickly, but we do have ways to...
Front End Planning for Control System Modernization Projects
Sometimes getting a project's capital budget approved is tougher than executing the project itself. That can be even truer for brownfield sites trying to modernize an aging control system. Trying to justify that "something might break and we won't quickly be able to...
Managing the DCS Asset Lifecycle
The AFPM [American Fuel & Petrochemical Manufacturers] is: …a trade association representing high-tech American manufacturers of virtually the entire U.S. supply of gasoline, diesel, jet fuel, other fuels and home heating oil, as well as the petrochemicals used as...
Getting Your Brownfield Automation Project Approved
Author: John Dolenc Improving operational performance is a good area to look for financial improvements to justify replacing your old control system. Almost all process units have operational issues that can be improved to provide better financial performance....
Increasing Project Efficiencies in Control System Modernizations
As members of the "baby boom" generation retire and remove their deep experience from process manufacturers and producers, sometimes the remaining staff knows little of the inner workings of the control systems. Many of these distributed control systems and PLCs that...
Projects, Optimization and Risk Analysis at AIChE Spring Meeting
In an earlier post, we previewed some of the Big Data presentations which will take place at the upcoming April 26-30 2015 AIChE Spring Meeting here in Austin, Texas. There are several other presentation by Emerson folks I wanted to highlight. Laurie Ben will be...
Risk is the Card that Trumps Everything
Author: Gordon Lawther In the world of aging automation systems and infrastructures, there are always new features and capabilities that we'd like to have. HMI's [human machine interfaces] more akin to our home computers, intuitive engineering tools with pre-defined...
Control System Migrations Gone Wild! Best Practices & Lessons Learned
Emerson's Laurie Ben, director of control system modernization, shared some tips on how to manage your control system modernization projects. Laurie opened with what a migration project looks like when it goes wild. A common issue the wrong form of PID control being...
Migrating Control System Human Machine Interfaces
Control systems are built to last for decades of reliable operation. Yet technology continues to advance at a rapid pace. At the recent Emerson Exchange conference in Texas, Emerson's Jean Pressly presented To Migrate Or Not To Migrate—DCS HMI Only. Here is a recap of...
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The opinions expressed here are the personal opinions of the authors. Content published here is not read or approved by Emerson before it is posted and does not necessarily represent the views and opinions of Emerson.