Emerson recently delivered a fully engineered analyzer house solution to support gas analysis applications at the world’s largest blue ammonia facility, setting a new benchmark for integration, performance, project certainty, and customer collaboration.
Tackling Complexity with Confidence
As the global energy landscape shifts toward low-carbon innovation, precision and reliability in process analytics have never been more critical and this project presented a unique set of challenges to remedy these issues. For instance, the facility required continuous, high-precision monitoring of multiple gas streams, there was an inability to retrofit new technologies into an existing infrastructure due to several constraints, and the region’s climate made an HVAC system a necessity to maintain operable conditions.
“This was a project to build the world’s largest blue ammonia plant, with this facility expected to produce 1.2 million tonnes of blue ammonia annually. This project represents a significant step toward reducing global carbon emissions.” — Emerson Project Engineer
A Solution Built for Performance
Emerson’s response was a comprehensive analyzer package tailored to meet the plant’s rigorous analytical, environmental, and operational requirements. At the heart of the solution is a 21-meter analyzer house, the largest ever constructed by Cluj MSS, featuring 13 analyzers including our Rosemount™ PGA, QCL, and Gas Chromatographs.
The full scope of supply included:
- A fully equipped analyzer house
- 23 primary and secondary sample conditioning systems
- HVAC system for climate control
- Additional field measurements mounted externally
- Metering cabinet with two gas chromatographs (GCs)
Internally, the analyzer house was divided into four specialized compartments:
- Cylinder Room
- Electrical Room
- Analyzer Room housing the analyzers and AMS monitoring system
- HVAC Unit
Throughout the project, Emerson’s team worked closely with the customer to ensure every detail was aligned with operational needs and long-term performance goals.
“I would like to express my sincere appreciation for the efforts, dedication, professionalism, and preparation demonstrated by the entire Emerson team.” — Project Stakeholder
“I particularly value the care, engagement, and openness shown in understanding our requirements and striving to deliver the best solutions. A notable example is the thoughtful mechanism developed for handling the gas chromatograph cover. “— Project Stakeholder
Driving Toward a Sustainable Future
This project is more than a technical achievement, but also a model for future low-carbon facilities. By enabling precise gas analysis in a demanding environment, Emerson’s measurement engineered solutions are helping to drive the transition toward cleaner and smarter industrial processes.
For more information, Read the full case study and explore Emerson’s Engineered Solutions.
