As today’s lean process manufacturing teams look for ways to make the most of their limited resources, many are trying to find a way to limit the impact of having their most expert people spread thin across plants that may be many miles—or even continents—apart. Often...
Posts by or with Todd Walden
Taming Alarm Overload for a Smarter, Safer Future
Sometimes, you really can have too much of a good thing. Everyone knows effective alarms are critical to running a safe, efficient plant. In recent years, digitalization has leveled the playing field on alarms. With modern control systems, alarms are easier and faster...
Revolutionize Battery Storage with Modern Green Energy Software Solutions
One of the key reasons power generators are turning to renewable energy sources is that the technology has been stable for quite a long time. Photovoltaic solar and wind turbines are well understood, and quite readily available. Putting the energy they generate on the...
With Great Planning Comes Great Reliability
Many things have changed in process manufacturing in recent years. Teams—including reliability and maintenance—have gotten smaller, budgets have shrunk, production expectations have increased, expertise has become rarer, and equipment has gotten more complex. One...
Winds of Change: The Push for Unified Green Energy Control Systems
Increasing global dependence on electricity is a given. Every year communities around the world add new technologies aimed at improving everything from communication to transportation to manufacturing. As a result, the need for an increase in renewable power...
Maximizing ROI: Integrated Simulation Delivers Value Across the Plant Lifecycle
It has been interesting to watch the recent shift in the attitude toward simulation technologies over the last five or so years. What used to be a “nice to have” add on to a capital project has become, for many organizations, a go-to technology for business success....
From Control to Connectivity: Modernizing the DCS for Data-Driven Manufacturing
It’s not often that we get a new take on the distributed control system (DCS). After all, the DCS has been a process manufacturing staple for decades, bringing together independent applications and processes for increased stability, and, in the case of the DeltaV™...
The Evolution of Solar Farms Leans Smarter, Faster, and Digitalized
Few people still working in the industry today likely remember the earliest solar production facilities, which operated more like traditional generation plants than their modern counterparts. Unlike those old sites, using solar collectors to produce steam and turn...
Analytics in Action: The Key to Modern Manufacturing is Boundless Automation
As the world of process manufacturing continues its quest to both drive increased production to meet customer needs and provide sustainable operations to meet global expectations, more and more companies are discovering that data is central to accomplishing their...
Industrial Cybersecurity Navigates a New Normal
Cybersecurity is a critical concern for industrial manufacturers these days, particularly as high-profile incidents targeting plants have become the new normal. No organization wants to risk the production loss, safety concerns, and reputation damage that come with a...
Make the Most of Maintenance Software
As the global marketplace expands, operating at peak efficiency has become increasingly important. If your competition is manufacturing their products while your personnel are navigating an unanticipated outage, you’re not only losing money, but possibly providing...
Virtualization Delivers Results
We hear a lot these days about the value of IIoT technologies and how they will change the way OT teams operate. However, in many cases, the added complexity of IIoT solutions can be difficult for teams to navigate. Effectively implementing IIoT technology into an...
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