Loading and Maintaining Control System PCs–Automation or IT Department?

by | Aug 25, 2011 | Services, Consulting & Training | 0 comments

ControlGlobal.com had an interesting article, Firewall Needed Between AT and IT? Should the Business IT Group or the Controls Group Load the DeltaV Machines? AT is the automation technology team and IT is the information technology team. The question posed was:

Q: We are having an internal argument as to who loads the DeltaV machines when it comes to the Windows software. My question is should we allow the “Business IT” group to do it, or is this the “Controls” group’s responsibility? Are there any regulations about this?

Responses ranged between “it depends” and “keep IT away”. I thought it was a great question so I extended it out to the DeltaV Facebook and DeltaV LinkedIn groups. I even tweeted it out from the DeltaV Twitter account to the folks who follow it.

Emerson’s Bob Huba had the direct answer to the question:

@digitalbond @waltboyes actually DeltaV uses O/S images so anybody, even IT, can easily & correctly load the OS on DeltaV

Most folks looked beyond the initial software installation to the ongoing support and maintenance of the PC workstations used in the DeltaV system. Here’s a sampling of the wisdom offered from the DeltaV communities:

As a former Controls Engineer who moved to IT I can resoundingly say “It Depends.” It depends on the experience of the people in IT who manage the automation systems. We have an IT group I lead that deals with automation systems. We put DeltaV and the PI Historian in the data center as well as other SCADA and BAS systems like Wonderware and Johnson Controls. If you have an IT department that has the experience in manufacturing systems then Yes. If not you better educate them on then on differences in automation systems or you will be in trouble. Never let automatic patches be installed and ISOLATE your automation from your business networks.

With the new scripted installation disks from Emerson, I would let anyone install it. My only fear of letting IT install it, is they would feel the need to put on update patches as mentioned above, or corporate port blocking, vpn ipsec files, remote monitoring, remote re-updating, etc.

On our site the control system and corporate systems are completely divorced from each other with the understanding that AT only touches AT machines and IT looks after corporate machines. AT are responsible for buying and installing all AT machines and any virus, machine or DeltaV updates. The biggest problems we see are already mentioned above like automatic updates pushed out by IT have not necessarily been tested by Emerson for use on DeltaV etc.

Business IT group involved in the process control side of the plant…wow scary, I can’t believe it’s even up for discussion. I had an IT person years ago go on a tirade how UDP is far inferior to TCP, and right afterwards, went back to playing WOW. Lesson: Mall Security <> Police Officers. DeltaV := Control Engineers Only

I think the point that many are missing in the IT world is that while the DeltaV servers/workstation/switches may have the same form as one of their PC’s, it really isn’t a PC anymore. It’s a piece of control system hardware.

I have worked on both sides (AT and IT) and the best solution is to have a combination of both. Most AT people don’t know much about Microsoft Server Infrastructure (Domains), disaster recovery, etc..and people from IT dont know what is an AI, AO, PID, etc.

The net of it is that the requirements of PCs used in a control system (where availability along with security is paramount) are different from PCs on the office LAN (where security is paramount). Whoever is doing the ongoing maintenance and support of the control system PCs must be well versed in the automation supplier’s maintenance and support practices and fully understand the repercussions in making changes to a system controlling the production process. This expertise more often than not resides on the AT team but can reside on the IT team as some have indicated.

Thanks for everyone’s thoughts and please share any additional thoughts you may have in the comments below.


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The opinions expressed here are the personal opinions of the authors. Content published here is not read or approved by Emerson before it is posted and does not necessarily represent the views and opinions of Emerson.

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