Recipe for Operational Success: Batch Solutions to Maximize Value and Performance

by | Aug 12, 2016 | Flow, Measurement Instrumentation

Tonya Wyatt

Senior Product Marketing Manager

There are many ways to improve conversion, optimize energy usage, increase reliability, and improve safety in batch specialty chemical facilities. Batch reactor performance is one of the most critical components impacting a facility’s through-put and, ultimately, the bottom line. Manual intervention and unreliable instrument operation in a batching environment can introduce unexpected problems with final product quality, production flexibility, and have negative EHS implications.

With proper automation of batch reactors, facilities can improve reactor utilization by up to 30%, reduce down time between batches as well as significantly reduce raw material and energy usage.

By applying the best solution, you can match the right level of measurement accuracy and control for optimum performance in your facility. Being able to use in-service diagnostics on reactors enables predictive maintenance on these units to reduce down time and prevent or resolve in-situ upsets. Properly applying automation and “best fit” instrumentation on a batch reactor can solve the pains faced by many specialty chemical producers.

To learn more about this workshop and the opportunities for improvement in your operation, including real-life examples, register for Emerson Exchange 2016. If you register by August 31, you can save $400 off the regular conference registration price.

If you can’t make the conference, make sure to interact with subject matter experts in the comment section below, or the Emerson Exchange 365 community.

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The opinions expressed here are the personal opinions of the authors. Content published here is not read or approved by Emerson before it is posted and does not necessarily represent the views and opinions of Emerson.