The reality for manufacturers and producers is that their plant assets continually degrade over time. Valves wear over time, electrical assets may experience intermittent faults, and rotating equipment imbalances may lead quickly to forced outages. In this 3-minute...
Asset Management
Integrated Machinery Health Monitoring
At the 2018 Ovation Users' Group Conference, Emerson's Jason King and John Reidelbach provided an update on Ovation Machinery Health Monitor and a case study of its application. Jason opened describing some of the challenges of traditional machinery protection...
Electronic Turbine Overspeed Protection
At the 2018 Ovation Users' Group Conference, Emerson's Sam Onuska and Greg Lieb presented improvements in advanced overspeed protection and online, real time testing of overspeed systems. Greg opened describing where overspeed protection systems can be applied...
Optimizing Power Generation Maintenance Strategies
Emerson's Alex Flick presented Optimizing Power Generation Maintenance Strategies Using Reliability Centered Maintenance (RCM) Analysis at the 2018 Ovation Users' Group Conference. Alex opened by sharing a story of a North American generating station. The plant was...
Digital Transformation Steps Through Continuous Remote Monitoring
Many of us are experiencing digital transformations in our homes in small steps. Devices like Emerson's Sensi wi-fi thermostat that can be controlled via a smartphone app, digital voice assistants like Amazon's Alexa, Google Home and Apply Siri, and smart locks to...
Early Project Planning of Asset Data Standards
Capital project team members are under constant pressure to meet project deadlines and get the manufacturing or production process up and running. But how do they ensure that the capital assets installed will run reliably over time? In an Efficient Plant article, Data...
Manufacturing Asset Health Prioritization and Notification
Manufacturing processes create a huge stream of data during the production process as well as with the assets involved in this process. Effective asset management for reliable operations requires getting the early warning signals among this vast sea of data to right...
Fostering Collaborative Maintenance Practices
Tools that advance collaborative efforts among co-workers, especially for maintenance teams in manufacturing operations, help increase reliable and efficient operations. Here's an under 3-minute YouTube video example, Managing Device Configurations with AMS Trex,...
Designing for High Performance Reliability during Project Phase
Manufacturing capital projects have followed a similar path for many decades. The project team designs, executes and commissions the project, provides training for the operations staff, and hands it over to them to run. What is often lacking in this approach is the...
Three Steps to Prescriptive Maintenance
Process manufacturers and producers practice many forms of maintenance as part of their efforts toward more reliable operations. These include reactive, preventive, predictive and most recently thanks the advancements in the Industrial Internet of Things...
Simple Apps and Wireless Sensors for Effective Monitoring
Effective monitoring requires good measurement, effective analytics to help understand the measurement, and clear guidance for action to resolve the issue. For manufacturing and production facilities already instrumented for process control, adding measurements can be...
Simplifying and Improving Accuracy of Smart Instrumentation Data Management
One of the promises in taking a human-centered design (HCD) approach to product development is to simplify the user experience. Better yet, when done well, entire tasks can be eliminated. That translates into greater productivity to get things done more quickly. I...
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