To summarize, mechanical equipment such as shutdown valves, control valves, actuators, and accessories such as positioners are designed keeping in mind a plant’s life of around 25 years. Though you may not find any written or stated document from any supplier or manufacturers since mechanical deterioration depends on many parameters like internal process-related conditions or external environmental conditions, operating media (air, hydraulic fluid, etc.), proper care exercised during application selection & sizing, and more.
Safety
Where to Focus to Drive More ROI from a Digital Twin Simulation
As manufacturing organizations embark upon their digital transformation journey, an essential starting point is to implement a digital twin. Digital twins deliver value in project execution with easier engineering and testing. When the project is over, the same...
Building More Defendable Control and Safety Systems
A plant’s basic process control system (BPCS) and safety instrumented system (SIS) are critical infrastructure for the facility. Many decisions go into selecting these systems, and one of the most important is selecting the right architecture—a decision that will...
Three Things to Do, and Three to Avoid, When Assessing Your Cybersecurity Situation
Any process manufacturing company that has not yet launched a cybersecurity program is probably frozen in a frequent difficult position: Where do we start? If your company is trying to break free and make some progress—and maybe you’re the one tasked with doing it—we...
Selecting the Right Automation Architecture
Creating a safe and secure automation process starts with implementing a well-designed basic process control system (BPCS) and safety instrumented system (SIS). Government agencies and industry associations offer guidelines and requirements for how these systems...
Multiple Systems Working Together Prevent Tank Overfill Disasters
In Hydrocarbon Engineering’s Tanks & Terminals Supplement, Emerson’s Helena Hjortsberg looks at all the elements of a comprehensive overfill prevention system in her article, A Coordinated Strategy. Overfilling a tank storing hydrocarbons or other flammable...
Hydrogen Sulfide in Paper Mills: Find it Before it Finds You
In a Paper360 magazine article, "Wireless Sensors Improve Toxic Gas Mitigation in P&P Mills", Emerson’s Forrest Francis explains how workers can avoid nasty surprises. TV shows add drama saying their stories are “ripped from the headlines,” meaning they’re based...
Cybersecurity Considerations for Automation Architectures
In an Industrial Safety and Security Source article, Considerations in Choosing a Defendable Safety System Architecture, Emerson’s Sergio Diaz and Alexandre Peixoto focus on the basic process control system (BPCS) and safety instrumented system (SIS). They compare various architectures from a cybersecurity perspective.
Self-Contained Hydraulic Emergency Shutdown System
A safety instrumented function (SIF) in a safety instrumented system (SIS) contains a sensor, logic solver and final element. All must function properly in the event of a safety demand to take the process into a safe state in coordination with other SIFs. The final...
Non-contacting Radar for Automatic Tank Gauging and Overfill Prevention Systems
Bulk liquid storage tanks often contain fluids that are hazardous, flammable and/or explosive. These tanks require not only a control system to control levels but and overfill prevention system (OPS) as layer of protection beyond the control system. This basic process...
Understanding Functional Safety Concepts and Final Element Suitability
The world of functional safety has its own tribal language and acronyms, e.g. safety instrumented systems (SISs), safety instrumented functions (SIFs), logic solvers, final elements (FEs), safety integrity level (SIL), probability of failure on demand (PFD), etc. In a...
Approaches to Partial Stroke Testing Safety Valves
The safety valve within a safety instrumented function (SIF) must be tested regularly to help assure proper operation in the event of a safety demand. Operators usually perform an offline full stroke test during a scheduled shutdown because of the impact of this test...
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