Many things have changed in process manufacturing in recent years. Teams—including reliability and maintenance—have gotten smaller, budgets have shrunk, production expectations have increased, expertise has become rarer, and equipment has gotten more complex. One...
As the world of process manufacturing continues its quest to both drive increased production to meet customer needs and provide sustainable operations to meet global expectations, more and more companies are discovering that data is central to accomplishing their...
As the global marketplace expands, operating at peak efficiency has become increasingly important. If your competition is manufacturing their products while your personnel are navigating an unanticipated outage, you’re not only losing money, but possibly providing...
We talk so much about the value of data today that it becomes easy to forget that too much data—or data that is not useful— can be just as much of a problem as not having any at all. This idea is at the heart of Drew Mackley’s recent contribution to an article in Food...
We’ve talked for years—maybe even decades—about closing the loop in process manufacturing control and business practices. Automating processes by using data to drive end-to-end seamless functionality improves safety while increasing efficiency and profitability....
So, how’s digital transformation going? All digitally transformed? All jokes aside, many organizations are finding that the results of their digital transformation efforts have created improvements across their organizations but have not delivered the true paradigm...
Machinery protection systems are nothing new. Plants have been using them to protect their assets and personnel for decades. However, modern machinery protection systems are changing the game, with new features designed to offer more capability and flexibility....
The last few years have seen a lot of changes that have had a dramatic impact on supply chains. The COVID pandemic, ransomware attacks, and global unrest have all had a hand in disrupting supply chains around the world, causing frustration for both manufacturers and...
At many plants around the globe, reliability strategies haven’t changed much in the last few decades. Technicians grab a documentation device—sometimes an Android or iOS device, sometimes a hardened laptop, other times, a fit-for-purpose handheld communicator—and head...
There is a lot of talk these days about the rise of AI. It’s not only that the technology is so new and exciting, with so much potential to change the world. AI is also a hot topic because the global environment is right for the changes it can bring. A workforce...
When considering ways to improve and secure operational excellence, organizations frequently overlook one key area: reliability and maintenance. In the struggle to define new ways to improve operations, it is easy to forget that even the most perfectly refined process...
Plants need a strong pipeline of data to help them ensure optimal performance. We spend a lot of time talking about how to collate, transmit, and store that data so it is easily accessible whenever and wherever people need it. However, all that strategizing is of...
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