To drive improvements in safety and reliability, it’s important to get real-time insight in the health of the critical mining assets. Not only can additional sensors provide early indication of asset performance issues, the use of preconfigured applications that use machine learning algorithms to continuously analyze process data and condition-based data can alert decision makers to act before failures occur.
Metals, Mining, Minerals
Improving Mining Personnel Safety Performance
Safety is of paramount importance in mining operations—both personnel and process. But what role can today’s rapidly advancing technologies play? From a personnel safety standpoint, miners need identification of personnel in case of emergency with access control and record of working hours inside the mine.
Automating and Optimizing Copper Heap Leaching Processes
Mining and refining copper into the purity required poses safety, efficiency, and reliability challenges for global miners.
Optimizing Hydrocyclone Separation Processes
This hydrocyclone separation control and optimization application addresses the problems associated with roping, plugging, and undesired particle classification. It characterizes the different operating parameters of each cyclone. Having this information per cyclone allows the execution of efficient control strategies.
Quantifying the Resource Efficiency of the Global Steel Sector: Why is Our Metric Better?
Author: Ana Gonzalez Hernandez In my last post, I introduced Emerson's new resource efficiency approach. With it, Emerson proposes a new way of thinking about resource efficiency. One that encapsulates many aspects of modern industry solutions: we leverage the value...
Isolation Knife Gate Valve for Medium-Slurry Mining and Minerals Applications
Many manufacturing processes have challenging fluids flowing through their pipes and vessels. Mining and minerals have some of the most challenging with abrasive and corrosive solids in the flowing fluids. In a Valve magazine article, Challenges of Medium Density...
Global Markets Affecting Mining Commodity Prices
Author: Alan Novak As noted in a recent Financial Post article, the world's largest mining companies have fallen on hard times. Since 2011, global mining stocks have lost $1.4 trillion in value; more than the value of Apple, Exxon Mobil and Google combined. A few...
“The 33” Movie Reminds Us of the Importance of Safety in Mining Operations
Author: Juan Carlos Bravo This weekend, the movie named "The 33" opened in theaters. It depicts the story of the 33 miners trapped for 69 days in a gold mine in Copiapo, in Chile. I think this movie provides a glimpse of how the mining operations are a serious but...
Technology Helping Miners Lower Costs to Overcome Low Commodity Prices
Author: Juan Carlos Bravo Over the past several months, news of commodity prices being hit hard due the slowdown of China's economy has been a common theme. It was refreshing to read positive news among so much turmoil. The article, Rio saves $200m a year using...
Improved Mining Operations by Detecting Roping and Plugging on Hydrocyclones
Author: Douglas Morris One of the most ubiquitous operations in any mine is the use of hydrocyclones (cyclones) in the comminution circuit to sort particle sizes for mineral processing. Downstream of this process is the flotation circuit, which can be adversely...
Cyber-Security in Metals and Mining
Author: Juan Carlos Bravo In the past, we discussed how the metals and mining industry was increasingly becoming a target for cyber-attacks. An Ernst and Young report, Business risks facing mining and metals 2015–2016 recently upgraded cybersecurity into its top 10...
Move toward Zero Unplanned Downtime on a Primary Crusher
Author: Douglas Morris Primary crushers are the start of the comminution process at mine sites. Before ore is delivered to the mineral processing plant, it is typically processed through a cone crusher where it is reduced in size to about 10 inches in diameter or...
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The opinions expressed here are the personal opinions of the authors. Content published here is not read or approved by Emerson before it is posted and does not necessarily represent the views and opinions of Emerson.