Safety—both personnel and process safety—are always top concerns for manufacturers and producers. At the Emerson Exchange Americas Virtual Series, Emerson’s Ed Schodowski, Meha Jha, Mike Hoyme and Marcelo Dultra shared a panel to discuss innovations in personnel and process safety for refiners and chemical producers.
To summarize, mechanical equipment such as shutdown valves, control valves, actuators, and accessories such as positioners are designed keeping in mind a plant’s life of around 25 years. Though you may not find any written or stated document from any supplier or manufacturers since mechanical deterioration depends on many parameters like internal process-related conditions or external environmental conditions, operating media (air, hydraulic fluid, etc.), proper care exercised during application selection & sizing, and more.
A safety instrumented function (SIF) in a safety instrumented system (SIS) contains a sensor, logic solver and final element. All must function properly in the event of a safety demand to take the process into a safe state in coordination with other SIFs. The final...
The safety valve within a safety instrumented function (SIF) must be tested regularly to help assure proper operation in the event of a safety demand. Operators usually perform an offline full stroke test during a scheduled shutdown because of the impact of this test...
Emerson's Sergio Diaz and Alexandre Peixoto presented Best Practices for a Cybersecure SIS at the 2019 Emerson Exchange conference. Sergio opened that the goal of this presentation is to provide practical information to maintain a more defendable security posture for...
As a product marketing manager for DeltaV safety instrumented systems (SIS), I have been asked a few times why the key switch on the CHARMs Smart Logic Solver (CSLS) does not control the lock state as is common with many safety controllers. The next question is, "Why...
Safety instrumented systems (SIS), which are designed to take the process to a safe state in trip conditions, come in several architectures with the basic process control system (BPCS). The SIS and BPCS can be totally separate, interfaced or integrated, yet separate....
Preventing overfill conditions in tanks and vessels is a job for safety instrumented systems across many industries. In a Flow Control article, A Systemic Approach to Storage Tank Overfill Protection, Emerson's Lydia Miller and AnnCharlott Enberg describe the key...
One of the necessities in managing safety instrumented systems throughout the IEC 61511 safety lifecycle is to perform periodic proof tests on the components in a safety instrumented function to verify proper function. A short 2:44 YouTube video, How to Remotely...
A safety instrumented function (SIF) within a safety instrumented system (SIS) consists of a sensor, logic solver, and final element. As part of the IEC 61511 global safety standard, these elements within the SIF must be tested during the operational phase of the...
Wikipedia defines a High-integrity pressure protection system (HIPPS) as: …a type of safety instrumented system (SIS) designed to prevent over-pressurization of a plant, such as a chemical plant or oil refinery. The HIPPS will shut off the source of the high pressure...
For manufacturing processes with hazardous substances that are combustible or can cause harm to people and property, flame and gas detection systems are often used as part of the risk mitigation strategy. This 11-minute video, Rosemount Flame and Gas Layers of...
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